Aerial Rope Equipment Information Page

 

Introduction 

This document provides essential safety information for the use, inspection, and maintenance of aerial apparatus consisting of 100% cotton ropes, metals, and synthetic fiber ropes with a continuous loop polyester sling core and polyester or cotton covers, such as PolySafe ropes, cotton covered hand loops, and cotton-covered corde lisse. 

 

Lifespan 

Natural Fibres (100% cotton ropes, cotton cover) - 5 years

Synthetic Fibres (continuous loop slings, polyester cover, whipping) - 7 years

Metal components - Indefinite

Due to the stretch of the cover compared to the core, it is not uncommon for the cover to rip toward the end of the rope’s lifespan.  

  • If the cover rips, discontinue use of the rope immediately. Ropes cannot be re-covered due to the manufacturing process.  

  • Use the detailed inspection information provided to discontinue use before the cover rips, as early warning signs can be identified. 

Shape

Inspection 

Regular inspections are critical to ensure the safety of the rope and trapeze. Follow these guidelines for all components. 

Before First Use  

  • Use photos to record the original condition of the apparatus and inspect the full length for any imperfections. 

Before Each Use  

  • Keep a log of all usage and inspections and any incidents or accidents involving the equipment. 

Inspect the rope for:  

  • Damaged, frayed, or worn fibres. 

  • Wear or damage to eyes or attachments. 

  • Contamination (e.g., dirt, oil, chemicals). 

  • Loosening or slipping of splicing, whipping, or stitching. 

  • Inspect immediately after any suspected dynamic loading event (e.g., a fall).  

  • Ensure all equipment components are correctly positioned relative to each other.  

  • Evaluate the storage environment for exposure to moisture, UV light, or chemicals when assessing rope condition. 

Full Inspection (Every 6 Months) 

A competent person must conduct a thorough examination every 6 months. Maintain detailed records, including the date, inspector’s name, and any defects found (documented photographically and compared to original records).  

Follow these steps: 

  • Examine the rope and splicing, whipping, or stitching for signs of damage or deterioration.  

  • Smell the rope for mildew or chemical contamination.  

  • Bend the rope into a U-shape to check for stiff or crunchy areas and inspect internal fibres for damage.  

  • Check the entire equipment for cracks, distortion, corrosion, wear, burrs, or discoloration from extreme heat (above 100°C).  

  • Inspect attachment points and holes for wear. Record the shape of connection points and welds with photos and compare to previous inspections. Do not use the equipment if changes are observed; contact the manufacturer.  

  • Record any defects with photographs and compare them to original records.  

  • For steel components showing wear, measure material loss against the original diameter:  

  • 5% loss: Increase inspection frequency.  

  • 5–10% loss: Retire the equipment or replace affected parts. 

  • Contact the manufacturer if you have concerns about the equipment’s condition. 

Shape 

Attention 

Cotton covered hand loops/cotton-covered corde lisse 

The following defects or damage may affect the fitness of ropes for continued safe use. Any damage to the cover indicates potential damage to the load-bearing core. 

These are in addition to general Retirement Criteria. 

  • Some chafing of surface fibres is normal but should be monitored closely, especially at eyes, attachments, or high-stress areas. Local abrasion, distinct from general wear, can result from sharp edges under tension and may cause significant strength loss or cuts to the cover. 

  • Cross or longitudinal cuts, or damage to the selvedge, stitching, or eyes, indicate potential core damage. Any such damage raises serious concerns about the core’s integrity. 

  • If you see the exposed core on the internal sling DISCONTINUE USE IMMEDIATELY. 

  • Flaking or softening of the cover suggests chemical damage, which may weaken the core. Any sign of chemical attack raises serious concerns about the core’s integrity. 

  • Glazed or fused fibres in the cover indicate core weakening, particularly at the eyes. Pay close attention to these areas. 

 

Cleaning 

Remove hardware before washing. 

  • Hand wash the rope with cold water and a mild detergent. Wipe down or spot clean, but do not submerge or soak the rope, as it may not dry fully.  

  • Use a soft-bristled brush to gently scrub.  

  • Ensure no grit or dirt particles remain in the rope’s fibres.  

  • Gently squeeze out excess water and hang the rope to dry in a well-ventilated area away from direct sunlight. Ensure internal fibres are completely dry before use.  

Drying Instructions  

  • Never tumble dry, even on the lowest setting. Tumble drying will damage the fibres, making them weaker and, therefore, no longer safe to use.  

  • Avoid drying outside or in direct sunlight.  

  • Dry inside, away from sunlight.  

  • If your training space is well-ventilated, you can hang the rope from a point and let it dry there. You can direct a fan at the bottom to speed up drying.  

  • Ensure the rope is completely dry before using it again.